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Pallet Shuttle System

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Cold Storage Pallet Shuttle System

 1.Product Specifications: 

Cold Storage pallet shuttle system, is also called cold warehouse pallet shuttle system, pallet runner system cold store, shuttle rack cold store, which is a deep lane storage and retrieval system in a cold warehouse environment. The shuttle rack system consists of a specific rack and a mobile shuttle.

This shuttle is a self-powered device that runs on rails in the storage lanes for the loading and unloading of pallets. It is transported to its location at the front or the back of a lane (in case of open back side) by a standard forklift. Once at its home position, the shuttle performs the loading and unloading tasks without any human intervention.


These tasks are instructed by the fork lift driver using a remote control. Once the tasks are completed the shuttle returns to its home position and is then ready to be transported to a new location for a new task.

2.  Classification of pallet Shuttle system: 

No.

Category

Function description

 

Remark

1

Standard version

Domestic servo driver, brush servo motor, empty-load speed: 1.0m/s, full load: 0.8m/s

Standard configuration

2

 

High speed version

 

Domestic high-speed servo motor, domestic customized driver, empty-load speed: 1.5m/s, full load: 1.0m/s

 

High speed configuration

3

 

High end version

 

Imported servo driver, brushless servo motor, highest speed: 1.5m/s, maintenance-free motor

 

All importing configuration

4

Heavy load version

For few domestic consumers with 2T load, speed may slightly reduced.

Heavy load configuration

5

Low temperature version

 

System is designed for low temperature resistance and moisture proof, and components are low temperature model, which can normally work under -25℃.

Absolute low temperature without heating

6

Network version

WMS management software, vehicle-mounted system and radio shuttle are integrated to realize remote operation of forklift operator.

Integration

 

3. Warehouse conditions/Cold Store 

Please pay attention to the following points when operating a pallt shuttel system in a cold store.

  • Keep the shuttle always INSIDE the Cold Store
  • But charge the batteries always OUTSIDE the Cold Store
        charge only after warming up to normal temperature
  • So in 3 shift applications best to use 3 battery packs :

              1 working in the shuttle

              1 warming up

              1 charging in the battery station。

  • Battery and shuttle must be completely dry before connecting
  • For existing Cold Store Rooms check for condensation or icing on rails, floors
  • For NEW Cold Store Warehouses check if a intermediate area is foreseen between ambient and frozen zone, humidity around a frozen storage zone is prohibited

 

 4. Material and Methodology: 

4.1 Raw material

The raw material of uprights and beams are structure carbon steel Q235B, equivalent to SS400.  All components are manufactured to a code of practice as recommended by Storage Equipment Manufacturers Association(SEMA) and ISO 9001.. 

4.2 Paint finish

Parts contaminated with surface oil and dirt is first treated in the 5-stage-spray pretreatment plant. After the pretreatment process, the parts are dried in the dry-off oven at approximately 150 C to ensure removal of water and that the quality of phosphating is achieved.

Methodology:loading→degreasing→rinsing→phosphating→rinsing→ rinsing →

dry off →electric-static powder coating→baking→unloading;

 

 
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